Lean Six Sigma Green Belt Certification Training

1.01 Introduction to Six Sigma and Organizational Goals

2.01 Introduction
2.02 Value of Sigma
2.03 Meaning of Six Sigma and Quality
2.04 DMAIC Process
2.05 Key Terms
2.06 Sigma Conversion Table
2.07 Goals and Six Sigma Projects
2.08 Structure of a Six Sigma Team
2.09 Organizational Drivers and Metrics
2.10 Four-box Model vs. Strategy Maps
2.11 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Lean Concepts
3.03 Principles and Three Ms of Lean
3.04 Lean Wastes
3.05 Lean Tools and Techniques
3.06 Theory of Constraints (TOC)
3.07 Value Stream Mapping (VSM)
3.08 Key Takeaways
Knowledge Check

4.01 Introduction
4.02 Roadmap for Design for Six Sigma (DFSS)
4.03 Quality Function Deployment (QFD)
4.04 Failure Modes and Effects Analysis (FMEA)
4.05 Key Takeaways
Knowledge Check

1.01 Introduction to Define Phase

2.01 Introduction
2.02 Steps in Project Selection
2.03 Benchmarking, Types of Benchmarking, and Best Practices
2.04 Process Elements
2.05 SIPOC Process
2.06 Owners and Stakeholders
2.07 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Customer Identification
3.03 Tips for Effective VoC Questions
3.04 VoC and Data Collection
3.05 Data Collection Methods
3.06 Proactive Data Sources (Part 1)
3.07 Proactive Data Sources (Part 2)
3.08 Proactive Data Sources (Part 3)
3.09 VoC Proactive Data Collection Methods
3.10 Customer Requirements
3.11 Critical-to-Quality Factor
3.12 CTQ Example
3.13 Quality Function Deployment
3.14 Sections of House of Quality (HOQ)
3.15 Post HOQ Matrix
3.16 Key Takeaways
Knowledge Check

4.01 Introduction
4.02 The Project Charter
4.03 Problem Statement and Project Objectives
4.04 Project Scope and Its Interpretation (Part 1)
4.05 Project Scope and Its Interpretation (Part 2)
4.06 Project Metrics and Its Types
4.07 Project Planning and Documentation
4.08 Project Plan
4.09 Project Plan Schedule
4.10 Project Plan Risks
4.11 Benefits of Risk Analysis and Project Closure
4.12 Key Takeaways
Knowledge Check

5.01 Introduction
5.02 Affinity Diagram and Interrelationship Diagram
5.03 Tree Diagram and Matrix Diagram
5.04 Prioritization Matrices, Activity Network Diagrams, and Process Decision Program Chart (PDPC)
5.05 Key Takeaways
Knowledge Check

6.01 Introduction
6.02 Process Performance
6.03 Defects per Unit (DPU)
6.04 Throughput Yield (TPY) and Rolled Throughput Yield (RTY)
6.05 Defects per Million Opportunities (DPMO) and Sigma Level
6.06 Cost of Quality (COQ) and Process Capability
6.07 Key Takeaways
Knowledge Check

7.01 Introduction
7.02 Team Dynamics
7.03 Negative Team Dynamics
7.04 Team Stages
7.05 Types of Challenges
7.06 Team Roles and Responsibilities
7.07 Team Communication
7.08 Team Tools
7.09 Key Takeaways
Knowledge Check

8.01 Case Study

1.01 Introduction to Measure Phase

2.01 Introduction
2.02 Process Maps
2.03 Flowcharts
2.04 Process Documentation
2.05 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Roles of Probability and Statistics
3.03 Addition Rules and Multiplication Rules
3.04 Permutation and Combination
3.05 Key Takeaways
Knowledge Check

4.01 Introduction
4.02 Data, Its Types, and Selection
4.03 Measurement Scales, Collection Methods, and Sampling
4.04 Data Collection Plan and Data Coding
4.05 Measures of Central Tendency and Dispersion
4.06 Microsoft Excel for Descriptive Statistics
4.07 Frequency Distribution
4.08 Stem and Leaf Plots and Box and Whisker Plots
4.09 Scatter Diagrams
4.10 Other Visualization Tools and Normal Probability Plots
4.11 Key Takeaways
Knowledge Check

5.01 Introduction
5.02 Classes of Distribution and Key Terms
5.03 Types of Statistical Distribution
5.04 Binomial and Poisson Distribution
5.05 Normal Distribution
5.06 Chi-Square, T, and F-Distribution
5.07 Central Limit Theorem (CLT)
5.08 Key Takeaways
Knowledge Check

6.01 Introduction
6.02 Measurement System Analysis and Its Properties
6.03 Measurement System Characteristics
6.04 Measurement System Concepts
6.05 Gage R&R Study
6.06 Attribute Gage R&R
6.07 Key Takeaways
Knowledge Check

7.01 Introduction
7.02 Process Stability and Normality
7.03 Process Capability Analysis and Studies
7.04 Process Capability Index and Example
7.05 Process Performance Indices
7.06 Process Mean Shift and Variation
7.07 Process Capability for Attribute Data
7.08 Key Takeaways
Knowledge Check

8.01 Case Study

1.01 Introduction to Analyze Phase

2.01 Introduction
2.02 Hypothesis Testing Basics
2.03 Type 1 and Type 2 Errors
2.04 Sample Size
2.05 P-Value and Test Statistics
2.06 Tests for Means, Variances, and Proportions
2.07 1-Sample Test
2.08 2-Sample Test
2.09 T-Test
2.10 ANOVA and Chi-Square Distribution
2.11 Hypothesis Testing with Nonnormal Data
2.12 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Multi-Vari Analysis
3.03 Correlation
3.04 Regression Analysis
3.05 Residual Analysis and Linear Regression
3.06 Multiple Regression
Knowledge Check

4.01 Case Study

1.01 Introduction to Improve Phase

2.01 Introduction
2.02 DOE Regression and Basic Terms
2.03 DOE Error
2.04 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Root Cause Analysis (RCA)
3.03 Key Takeaways
Knowledge Check

4.01 Introduction
4.02 Lean Tools and Techniques
4.03 Cycle Time Reduction, Kaizen, and Kaizen Blitz
4.04 Key Takeaways
Knowledge Check

5.01 Introduction
5.02 Pugh Analysis and Solution Prioritization Matrix
5.03 SCAMPER Tool
5.04 Brainstorming, Cost-Benefit Analysis, Solution Screening, and Piloting
5.05 Key Takeaways
Knowledge Check

6.01 Case Study

1.01 Introduction to Control Phase

2.01 Introduction
2.02 SPC Basics
2.03 Control Charts and Analysis
2.04 Choosing an Appropriate Control Chart
2.05 Xbar Chart and Principles
2.06 I-MR Chart and Principles
2.07 Control Charts for Attribute Data
2.08 np-Chart and P-Chart
2.09 c-Chart and u-Chart
2.10 CUSUM and EWMA Charts
2.11 Key Takeaways
Knowledge Check

3.01 Introduction
3.02 Control Plan and Response Plan
3.03 Cost Benefit Analysis, KPIV, and KPOV
3.04 Control Level and Transactional Control Plan
3.05 Key Takeaways
Knowledge Check

4.01 Introduction
4.02 Total Productive Maintenance
4.03 Visual Factory
4.04 5S
4.05 Key Takeaways
Knowledge Check

5.01 Case Study

1.01 Exam Tips
1.02 ASQ Exam
1.03 IASSC Exam

1.01 Reducing Sealant Waste
1.02 Improving Manufacturing Process